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There are many variations of IBC tote lines on the market, but most fail to deliver true turnkey automation, often leaving you with inconsistent output and high operational costs. If you are investing in a high-capacity line, you need to be certain there are no compromises on structural integrity or hidden expenses for post-production leak testing. Many “cost-effective” solutions quietly exclude essential features like servo-driven hydraulic systems or precision parison control, inevitably extending your payback period.
Our ZEKI-IBC series is designed as a complete production cell, featuring a heavy-duty clamp unit and is masterfully orchestrated by the GEFRAN control system. This integration guarantees the repeatability and process stability required for producing UN-certified, leak-proof IBC totes, batch after batch.
There are many variations of IBC lines available, but the majority have suffered high scrap rates which don’t look even slightly acceptable. If you are going to use a high-capacity layout, you need to be sure there isn’t anything embarrassing like 1% leak failures hidden in the middle of the production report. All the low-price generators on the Internet tend to skip automatic deflashing or in-mold labelling, making this the first true full-automatic line on the market. It uses a 100-point Moog parison programmer, combined with a servo-hydraulic power pack, 600 IBCs per day. The generated output is therefore always free from repetitive flash or wall-thickness waste, ensuring there isn’t anything embarrassing hidden in the middle of the shift. All the other IBC lines on the Internet tend to repeat predefined old hydraulic circuits.
There are many variations of IBC tote lines available, but the majority have suffered alteration in some form.
